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Subject:Re: 582 modifications
From:Mark Smith
Date:Tue Jan 23 05:59:29 2001
Ken Kennedy wrote:
>
> Mark Smith wrote:
> >
> > > > Also, I plan on using the silicate free antifreeze,,,,,,,,
> > >
> > > Are there any Approved
> > > Rotax Repair Stations reading this, that can find out, then give the
> > > official word on this?
> >
> > I am an approved Rotax repair station !!
> >
> > and repair em like I see em,,,,,,,
>
> As an approved Rotax repair station, is there anyone at Rotax that you talk
> to, or does Rotax simply take your orders, give you no guidance at all,
> then let you do what you feel best? With your experience and many satisfied
> customers (judging by postings here and elsewhere), this policy would work
> fine in your case. However, it doesnt make much sense as a general Rotax
> policy. I would expect that Rotax would at least notify its approved repair
> stations of any changes such as the new antifreeze. Maybe theyre waiting
> for guys like Mark to try it out then report their results. Do you ever
> talk to Rotax, just to shoot the breeze and find out the "official" word?
>
> BTW, I take it from your plan to change the RV shaft seals that the new
> seals are not retrofitable. Is this so?
> kk


While I consider the Rotax to be the only engine for my planes, I am
somewhat disgusted with some of their practises,,,,,,,,,as most anyone
who deals with other people usually is. You like some things and dont
like other things, but the total is favorable.

They installed the seals incorrectly on the early 532s, and changed the
shaft diameter during the so called fix, which amounted to turning
the seals the correct way.

Theye then plugged the only weep hole and now a water leak contaminates
the oil due to the seal being single lipped and readily admitting the
water/antifreeze solution into the oil portion of the engine.

This contaminates the oil portion, which requires changing bearings
which requires a total teardown to do so,,,,,,,,,,,,,,

I am tired of paying 100 bucks for RV shafts and Im sure others are
tired of paying for the teardown as well.

There has got to be a good fix for this problem, and I feel Rotax has
gone the wrong way plugging the weep hole.

While it prolly does make for a cleaner tail group, the internal mess is
a lot worse.

Keeping the oil where the oil belongs is pretty simple. Keeping the
water out of the oil is also simple.

Keeping the water seal from leaking under the high pressure is now the
problem,,,,,,,,,

I run a large radiator and a 4 pound cap. Very few problems with my
personnal engine so far,,,,,,,,,,,,but Ive got three or four trade-in
engines to rebuild and would lke to experiment with new ways of sealing.
--


Mark Smith
Tri-State Kite Sales http://www.trikite.com
1121 N Locust St
Mt Vernon, IN 47620 mailto:mark@trikite.com


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